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2004 Buell Blast 500cc Motor and Transmission

Ultimate Guide to the 2004 Buell Blast 500cc Motor and Transmission: Everything You Need to Know

Come see this and other used Harley-Davidson Motors at:
Knobtown Cycle
13921 East 350 Highway
Kansas City, MO 64139
(816) 524-6222.


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“Powerful performance in a compact package – the 2004 Buell Blast 500cc motor and transmission.”

The 2004 Buell Blast 500cc motor and transmission are key components of this popular motorcycle model. The Blast is powered by a 492cc, air-cooled, single-cylinder engine that delivers smooth and reliable performance. Paired with a 5-speed transmission, riders can easily shift gears and accelerate smoothly on the road. Overall, the motor and transmission of the 2004 Buell Blast provide a satisfying riding experience for motorcycle enthusiasts.

Tuning Tips for the 2004 Buell Blast Motor and Transmission

The 2004 Buell Blast is a popular choice for riders looking for a reliable and affordable motorcycle. With its 500cc motor and transmission, this bike offers a great balance of power and efficiency. However, like any machine, regular maintenance and tuning are essential to keep it running smoothly and performing at its best.

One of the first things to consider when tuning the motor and transmission of your Buell Blast is the air intake system. A high-flow air filter can improve airflow to the engine, resulting in increased horsepower and torque. Additionally, upgrading to a performance exhaust system can help the engine breathe better and improve overall performance.

When it comes to the transmission, changing the gear ratios can have a significant impact on the bike’s performance. By installing a different sprocket set, you can tailor the gearing to suit your riding style and preferences. For example, a smaller front sprocket and larger rear sprocket can provide quicker acceleration, while a larger front sprocket and smaller rear sprocket can improve top speed.

Another important aspect of tuning the motor and transmission is adjusting the fuel and ignition systems. A fuel controller can help optimize the air/fuel mixture for better performance, while a programmable ignition module can fine-tune the timing for maximum power output. It’s essential to consult with a professional tuner or mechanic to ensure these adjustments are made correctly to avoid damaging the engine.

Regular maintenance is also crucial for keeping your Buell Blast in top condition. Changing the oil and filter regularly, inspecting the spark plugs, and checking the clutch and transmission fluid are all essential tasks that should be performed on a regular basis. Additionally, keeping the chain properly lubricated and adjusted can help prevent premature wear and ensure smooth operation.

In addition to mechanical tuning, there are also cosmetic upgrades that can enhance the appearance of your Buell Blast. Upgrading to aftermarket bodywork, adding custom paint or graphics, and installing LED lighting can all help personalize your bike and make it stand out from the crowd.

Overall, tuning the motor and transmission of your 2004 Buell Blast can greatly improve its performance and overall riding experience. By making the right adjustments and upgrades, you can unleash the full potential of this versatile motorcycle. Remember to consult with a professional tuner or mechanic for guidance and assistance to ensure that your modifications are done correctly and safely. With proper care and maintenance, your Buell Blast can provide years of reliable and enjoyable riding.

Upgrading the Transmission on the 2004 Buell Blast

2004 Buell Blast Motor, Ultimate Guide to the 2004 Buell Blast 500cc Motor and Transmission: Everything You Need to Know, Knobtown Cycle
The 2004 Buell Blast is a popular choice for riders looking for a reliable and affordable motorcycle. However, one area where the Blast could use some improvement is its transmission. The stock transmission on the 2004 Buell Blast is known for being clunky and difficult to shift, which can be frustrating for riders. Fortunately, there are several options available for upgrading the transmission on the 2004 Buell Blast to improve its performance and make it a more enjoyable ride.

One option for upgrading the transmission on the 2004 Buell Blast is to install a new clutch kit. A high-performance clutch kit can improve the feel of the clutch lever, making it easier to engage and disengage the clutch. This can result in smoother shifting and a more responsive ride. Additionally, a new clutch kit can also increase the overall durability of the transmission, ensuring that it will last longer and perform better over time.

Another option for upgrading the transmission on the 2004 Buell Blast is to install a new gear set. A new gear set can improve the overall performance of the transmission, allowing for quicker and smoother shifts. This can result in a more enjoyable riding experience, especially for riders who like to push their bikes to the limit. Additionally, a new gear set can also increase the top speed of the 2004 Buell Blast, making it a more competitive option for riders who like to race or participate in track days.

One final option for upgrading the transmission on the 2004 Buell Blast is to install a new transmission case. A new transmission case can improve the overall strength and durability of the transmission, ensuring that it will be able to handle the increased power and performance of a modified engine. Additionally, a new transmission case can also improve the cooling efficiency of the transmission, reducing the risk of overheating and prolonging the life of the transmission components.

Overall, upgrading the transmission on the 2004 Buell Blast can greatly improve its performance and make it a more enjoyable ride. Whether you choose to install a new clutch kit, gear set, or transmission case, there are plenty of options available to suit your needs and budget. By investing in a transmission upgrade, you can ensure that your 2004 Buell Blast will be able to keep up with your riding style and provide you with years of reliable performance.

How to Maintain the 2004 Buell Blast 500cc Motor

The 2004 Buell Blast 500cc motor is a powerful and reliable engine that requires regular maintenance to ensure optimal performance. Proper maintenance of the motor and transmission is essential to prolong the life of your motorcycle and prevent costly repairs down the road. In this article, we will discuss some key maintenance tips to keep your 2004 Buell Blast 500cc motor running smoothly.

One of the most important aspects of maintaining your Buell Blast motor is regular oil changes. Oil is the lifeblood of your engine, and it is crucial to keep it clean and at the proper level. Be sure to check your oil level regularly and change it according to the manufacturer’s recommendations. This will help prevent engine wear and keep your motor running smoothly.

In addition to regular oil changes, it is also important to check and replace the air filter on your Buell Blast motor. The air filter helps prevent dirt and debris from entering the engine, which can cause damage over time. Be sure to inspect the air filter regularly and replace it if it is dirty or clogged. This will help ensure proper airflow to the engine and prevent performance issues.

Another key maintenance tip for your Buell Blast motor is to check and adjust the valve clearance. The valves in your engine need to open and close at the proper time for optimal performance. If the valve clearance is too tight or too loose, it can cause engine damage and poor performance. Be sure to check the valve clearance regularly and adjust it as needed to keep your motor running smoothly.

In addition to these key maintenance tips, it is also important to check and adjust the carburetor on your Buell Blast motor. The carburetor is responsible for mixing air and fuel in the engine, and if it is not adjusted properly, it can cause poor performance and fuel efficiency. Be sure to check the carburetor regularly and adjust it as needed to keep your motor running smoothly.

Finally, be sure to check the spark plugs on your Buell Blast motor regularly. The spark plugs are responsible for igniting the fuel in the engine, and if they are worn or dirty, it can cause poor performance and fuel efficiency. Be sure to inspect the spark plugs regularly and replace them if needed to keep your motor running smoothly.

In conclusion, proper maintenance of your 2004 Buell Blast 500cc motor is essential to keep it running smoothly and prevent costly repairs. Be sure to follow these key maintenance tips to ensure optimal performance and prolong the life of your motorcycle. By regularly checking and adjusting the oil, air filter, valve clearance, carburetor, and spark plugs, you can keep your Buell Blast motor in top condition for years to come.

Common Transmission Issues with the 2004 Buell Blast

The 2004 Buell Blast is a popular motorcycle known for its 500cc motor and transmission. While this bike has many great features, like any machine, it is not without its issues. One common problem that owners of the 2004 Buell Blast may encounter is transmission issues.

One of the most common transmission issues with the 2004 Buell Blast is gear shifting problems. This can manifest as difficulty shifting gears, gears slipping, or gears grinding. These issues can be caused by a variety of factors, such as worn out clutch plates, a misadjusted clutch cable, or a faulty shift drum. If you are experiencing gear shifting problems with your Buell Blast, it is important to have it inspected by a professional mechanic to determine the root cause of the issue.

Another common transmission issue with the 2004 Buell Blast is oil leaks. Oil leaks can occur for a number of reasons, such as a damaged gasket, a loose drain plug, or worn out seals. If you notice oil leaking from your Buell Blast’s transmission, it is important to address the issue promptly to prevent further damage to the transmission and other components of the bike.

One of the most serious transmission issues that can occur with the 2004 Buell Blast is a transmission failure. This can be caused by a variety of factors, such as worn out gears, a damaged shift fork, or a faulty transmission bearing. If your Buell Blast’s transmission fails, it can be a costly and time-consuming repair. It is important to regularly maintain your bike and address any transmission issues promptly to prevent a complete transmission failure.

To prevent transmission issues with your 2004 Buell Blast, it is important to follow the manufacturer’s recommended maintenance schedule. This includes regularly checking and changing the transmission fluid, inspecting the clutch plates and cable, and ensuring that all transmission components are properly lubricated and functioning correctly. By staying on top of maintenance tasks, you can help prevent transmission issues and prolong the life of your Buell Blast’s transmission.

In conclusion, the 2004 Buell Blast is a great motorcycle with a powerful 500cc motor and transmission. However, like any machine, it is not without its issues. Common transmission issues with the 2004 Buell Blast include gear shifting problems, oil leaks, and transmission failure. By staying on top of maintenance tasks and addressing any transmission issues promptly, you can help prevent costly repairs and keep your Buell Blast running smoothly for years to come.

Performance Upgrades for the 2004 Buell Blast Motor

The 2004 Buell Blast is a popular choice for riders looking for a reliable and affordable motorcycle. However, like any bike, there are always ways to improve its performance. One area that many riders look to upgrade is the motor and transmission.

The 2004 Buell Blast comes equipped with a 500cc single-cylinder engine that produces around 34 horsepower. While this is sufficient for most riders, there are ways to increase the power output of the engine. One popular upgrade is to install a high-flow air filter and a performance exhaust system. These upgrades can help the engine breathe more easily, resulting in increased horsepower and torque.

Another way to improve the performance of the 2004 Buell Blast motor is to install a fuel management system. This device allows you to adjust the fuel-air mixture going into the engine, which can help optimize performance. A fuel management system can also help improve fuel efficiency, making it a worthwhile investment for many riders.

In addition to upgrading the motor, many riders also look to improve the transmission of the 2004 Buell Blast. One popular upgrade is to install a new clutch kit. A high-performance clutch kit can help improve the bike’s acceleration and overall performance. It can also help reduce clutch slippage, which can be a common issue with the stock clutch.

Another way to improve the transmission of the 2004 Buell Blast is to install a new sprocket and chain. A smaller front sprocket or larger rear sprocket can help improve acceleration, while a larger front sprocket or smaller rear sprocket can help improve top speed. A high-quality chain is also important, as it can help transfer power from the engine to the rear wheel more efficiently.

When upgrading the motor and transmission of the 2004 Buell Blast, it’s important to consider the overall performance goals of the bike. Some riders may be looking for more power and speed, while others may be more interested in improving fuel efficiency and reliability. By carefully selecting the right upgrades, you can tailor the performance of your bike to suit your individual needs.

In conclusion, there are many ways to improve the performance of the 2004 Buell Blast motor and transmission. From installing a high-flow air filter and performance exhaust system to upgrading the clutch kit and sprocket and chain, there are plenty of options available to riders looking to enhance the performance of their bike. By carefully selecting the right upgrades and considering your performance goals, you can take your 2004 Buell Blast to the next level.

Q&A

1. What type of engine does the 2004 Buell Blast 500cc have?
– The 2004 Buell Blast 500cc has a single-cylinder, air-cooled engine.

2. What is the displacement of the engine in the 2004 Buell Blast 500cc?
– The engine in the 2004 Buell Blast 500cc has a displacement of 492cc.

3. What type of transmission does the 2004 Buell Blast 500cc have?
– The 2004 Buell Blast 500cc has a five-speed constant mesh transmission.

4. Is the transmission on the 2004 Buell Blast 500cc manual or automatic?
– The transmission on the 2004 Buell Blast 500cc is manual.

5. How many gears does the transmission on the 2004 Buell Blast 500cc have?
– The transmission on the 2004 Buell Blast 500cc has five gears.The 2004 Buell Blast 500cc motor and transmission are reliable and well-suited for everyday riding. The motor provides enough power for city commuting and highway cruising, while the transmission shifts smoothly and efficiently. Overall, the motor and transmission combination in the 2004 Buell Blast 500cc offers a solid performance for riders of all levels.

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